Kawasaki Z400 - Service manual > Side Stand

Side Stand Removal

• Raise the rear wheel off the ground with the stand.
• Remove the left lower fairing (see Lower Fairing Removal).
• Remove:

Side Stand Switch Bolt [A] Clamp [B] Plate [C] Side stand switch Spring [D] Cotter Pin [E] Side Stand Bolt [F] Collar Side Stand [G]

Side Stand Installation

• Apply grease to the sliding area of the side stand [A] and collar [B].
• Replace the cotter pin [C] with a new one.
• Tighten: Torque - Side Stand Bolt [Dl: 44 Nm (4.5 kgf-m, 32 fb*lb)

• Insert the cotter pin and bend the pin ends [E].
• Hook the spring [F] in the direction as shown.
• Install the side stand switch.
• Apply a non-permanent locking agent to the threads of the side stand switch bolt, and tighten it.

Toque - Side Stand Switch Bolt: 8.8 N-m (0.90 kgf-m, 78 in-lb)

• Run the lead and hoses according to Cable, Wire, and Hose Routing section in the Appendix chapter.
• Install the left lower fairing (see Lower Fairing Installation).

Pads

1. Fit the pad to the rib of the upper middle fairing.
2.  About 2 mm (0.08 in.)
3.  Pad
4. Pad (Left Side Only)
5. Fit the pad to the comer of the hole for front turn signal light.
6. Pad (Right Side Only)
7. Fit the pad end to the center of the boss.
8. Fit the pad to the rounded end of the hole for front turn signal light.
9. About 10 mm (0.39 in.)
10.  Pad (Right Side Only)
11. Fit the pad to the rounded end of the front turn signal light.
12. Fit the pad to the edge of the front turn signal light.
13. Pad (Right Side Only)
14. Do not close the hole with the pad.
15. Fit the pad to the edge of the front turn signal light.
16. Fit the pad ends.
17.  Fit the pad to the edge of the front turn signal light.
18. Pad (Right Side Only)
19. 0 mm (0 in.)
20. Fit the pad to the edge of the front turn signal light.
21. Pad (Both Sides)
22. Pad (Both Sides)
23. Fit the pad to the edge of the lower middle fairing.
24. Fit the pad to the rounded end of the lower middle fairing.

1. Upper Fairing
2. Pad
3. Fit the pad to the rounded end of the upper fairing.
4. 0 mm (0 in.)
5. Fit the pad ends.
6. Pad (Fit the line of the upper fairing.)
7. About 15 mm (0.59 in.)
8. Pad (Both Sides)
9. Reference: 13 mm (0.51 in.)
10. Fit the pad end to the center of the boss.
11. Side Cover
12. About 10 mm (0.39 in.)
13. Damper
14. About 20 mm (0.79 in.)
15.  Fit the damper to the rounded end of the side cover.
16. About 3.5 mm (0.14 in.)
17. Center Seat Cover
18.  Pad
19. Fit the pad to the rounded end of the center seat cover.
20. Rear Fender
21. Fit the pad to the rounded of the rear fender.
22. Pad

1. Pad
2. Fit the pad to the rounded end of the bracket.
3. Pad
4. About 25 mm (0.98 in.)
5. About 35 mm (1.38 in.)
6. Reference: 158º
7. Section Z-Z
8. Band
9. Owner's Tool
10.  Position the pad between the frame pipes.
11. Pad
12. Rear Fender
13. Main Harness

See also: